Hygiene Technology
Charm Sciences and Ecolab have launched novaLUM,
a palm-sized luminometer packed with powerful HACCP-friendly tests to aid
in ATP-based hygiene monitoring programs in the dairy, food and beverage
processing industries. The novaLUM’s revolutionary lightweight,
ergonomic design offers versatility with several ATP-based test
applications, including validation of sanitation effectiveness and
assessment of allergen control programs. It features a complete numeric
keyboard with a rocker toggle switch, as well as direct swab chamber entry
design, ensuring fast pre-operational results. — Ecolab Inc., 370 Wabasha St. North, St. Paul,
Minn., 55102, phone: (651) 293-2549, Web site: www.ecolab.com
The Aluminum Advantage
Air-cooling evaporators used in ammonia systems have
traditionally been made using galvanized (zinc-coated) carbon steel. There
are other metals which are compatible with ammonia including stainless
steel and aluminum. Designers and installers of industrial ammonia
evaporators for low-temperature applications must be concerned with the
weight, performance and reliability of the equipment being specified.
Additionally, there may be requirements for corrosion resistance,
cleanability and defrosting characteristics which need to be considered.
Ammonia and aluminum are very compatible and have been used in ammonia heat
exchangers for several decades. The properties of aluminum make it an ideal
metal to use in ammonia refrigeration applications. The density of the
metal directly affects the weight of the heat exchanger, and when
multiplied by the specific heat capacity, the product indicates the amount
of energy required to heat up and cool down the heat exchanger during a
defrost cycle. The thermal conductivity of the metal affects the thermal
performance of the heat exchanger and the speed and effectiveness of
defrost. Since 1984, Colmac has successfully manufactured all-aluminum
evaporators for ammonia refrigeration systems. Only the best quality,
heavy-wall, seamless drawn, 3003 alloy aluminum tubing is used — 100
percent of this tubing is eddy current tested at the Colmac factory prior
to assembly into evaporators, insuring zero-defects. All tube joints are
carefully joined by a special TIG welding process, then pressure tested at
500 psig to insure absolutely no leaks. The result of this rigorous quality
manufacturing program is zero leaks in any tube or welded joint on start-up
on any Colmac all-aluminum ammonia evaporator. — Colmac Coil Manufacturing Inc., P.O. Box
571, Colville, Wash., 99114-0571, phone: (800) 845-6778 or (509) 684-2595,
fax: (509) 684-8331, e-mail: mail@colmaccoil.com, Web site:
www.colmaccoil.com
Metal Detectable Tools
Remco Products has introduced its new line of metal
detectable shovels, scoops, scrapers and mixing paddles. Produced with a
specialized FDA-approved polypropylene resin that is easily detected, this
new line provides the next step in assuring product quality and safety. — Remco Products, 4735 W. 106th St.,
Zionsville, Ind., 46077, phone: (317) 876-9856, fax: (800) 585-8619, Web
site: www.remcoproducts.com
Business Intelligence Tools
CSB-System International has developed a fully
integrated suite of business intelligence (BI) tools to complement the
already powerful CSB-System (product suite). The new functionality,
Powertools, allows users to gain a better understanding of their business
drivers, enabling more effective management of operations. Powertools
unlocks the date from all applications, both business and operational,
delivering it to the end user in a variety of formulas, including reports,
dashboards and external documents such as Excel or OpenOffice. The aim of
Powertools is to provide a unified and comprehensive decision-making
support structure for management. — CSB-System International Inc., 2535 Camino Del Rio
South, Suite 350, San Diego, Calif., 92108, phone: (619) 640-0436, fax:
(619) 640-0476, Web site: www.csb-system.com
Automatic Sleeve Labeler
SleeveCo has released its newest machine, the
Automatic Sleeve Labeler Model 3900. Rated to run approximately 75 bottles
per minute, the machine has a servo motor that gives exact positional
feedback. The servo machine’s ratio is infinitely adjustable which
allows for motions to be closer together making it both faster and
smoother. The servo motor directly drives each axis eliminating most of the
wear parts that previously had to be inspected each shift and either
adjusted or replaced. —
SleeveCo Inc., 103 Lumpkin Campground Road North, Dawsonville, Ga., 30534,
phone: (706) 216-3110, fax: (706) 216-3116, e-mail: info@sleeveco.com, Web
site: www.sleeveco.com
Hand Lever Ball Valve
Dwyer has introduced its new Series BV3HL Sanitary
Hand Lever Ball Valve perfect for food and beverage, pharmaceutical and
biotech industries. The Series BV3HL Ball Valve incorporates PTFE cavity
filler to reduce the threat of product entrapment in the valve, and the
unit features 240 grit internal polish and polished clamp end connections.
Units are constructed of 316 stainless steal and Teflon®, making it
perfect for corrosive and high purity applications. The Integral ISO 5211
mounting pad makes field automation with electric or pneumatic actuators
easy; a three-piece design allows the central portion to swing out for
maintenance while leaving the ends clamped to the line. — Dwyer Instruments Inc., P.O., Box 373, Michigan
City, Ind., 46361, phone: (219) 879-8000, fax: (219) 872-9057, e-mail:
lit@dwyer-inst.com, Web site: www.dwyer-inst.com
Roll-Fed Labelers
B&H Labeling Systems has introduced its new
Marathon® U Series of roll-fed labelers, which includes the new Marathon
XLU, the fastest labeler in the Marathon family. Featuring a 180-degree
U-shaped conveyor and servo-driven infeed feedscrew, the Marathon U Series
labelers maximize container stability and production speeds while offering
processors another line configuration option with right side infeed and
right side discharge. The new Marathon XLU is the fastest labeler in the
B&H family, handling containers from 8 ounces to 3 liters at speeds up
to 700 containers per minute. For lines requiring less throughput, the U
configuration is also available on B&H’s entry-level Marathon SLU
and mid-speed Marathon SEU labelers. —
B&H Labeling Systems, P.O. Box 247, 3461 Roeding Road, Ceres, Calif.,
95307, phone: (209) 537-5785, fax: (209) 537-6854, e-mail:
marketing@bhlabeling.com, Web site: www.bhlabeling.com
Vacuum Unit
Fill the void between the larger industrial vacuum
systems and the smaller shop vacuum units with the Eliminator series made
by Nilfisk Advance America. Introduced by Nelson-Jameson, these vacuums
possess the same Nilfisk quality and HEPA filtration customers come to
expect, but for a fraction of the cost. Both the Eliminator I and
Eliminator II are safe and effective in the cleanup of dust and debris. The
Eliminator I is ideal for dry cleaning, while the Eliminator II can be used
for either wet or dry cleaning. —
Nelson-Jameson Inc., 2400 E. Fifth St., P.O. Box 647, Marshfield, Wis.,
54449, phone: (715) 387-1151, fax: (715) 387-8746, Web site:
www.nelsonjameson.com
Shrink Bundler
The Arpac Group’s versatile Arpac 108F
stainless-steel shrink bundler is built to dairy standards. The compact,
single-frame bundler has a right-angle infeed for the simple collation of a
variety of product sizes and configurations. The Arpac 108F features an
on-demand-powered film feed systems, product hold-down and Nema 4X
electrical panels/controls. Double-driven film cradles or spindle film rack
ensure quick film-roll changeovers. —
Arpac Group, 9511 W. River St., Schiller Park, Ill., 60176, phone: (847)
678-9034, fax: (847) 671-7006, Web site: www.arpacgroup.com
Decaser Bottle Feed
A-B-C Packaging Machine Corp.’s Model 156
decaser/single filer is equipped with an intelligent control package that
automatically monitors container flow and adjusts the decasing speed to
ensure a continuous fill rate. This feature is designed to optimize line
productivity by ensuring harmonious operation regardless of line speed
variations. The Model 156 takes the place of three machines as it functions
as a flap opener/positioner, uncaser and container single filer. Operating
at speeds up to 50 cases per minute, it opens the case flaps, uncases and
single files the containers and uprights the emptied cases for conveying to
case packing. Flexibility is built in, as this machine runs a variety of
bottle- or container-styles, including glass and plastic, and offers quick
changeover requiring no change parts. To maintain container integrity, the
Model 156 uncases containers with no drop, and single files with minimum
bottle-to-bottle contact. —
A-B-C Packaging Machine Corp., 811 Live Oak St., Tarpon Springs, Fla.
34689, phone: (800) 273-5975, Web site: www.abcpackaging.com
Shrink Wrapper
Designed to accommodate customers’ requirements
of flexibility combined with low cost, Dorell’s automatic SW30 shrink
bundler provides limitless collation and changeover capabilities. Featuring
a “no tool” changeover, this flexible system can handle
non-supported and supported products, collating them in numerous
configurations at up to 25 bundles per minute. The system is applicable for
various product sizes, up to 14 inches high and 12 inches wide. A
small-radius nosebar provides smooth transfer between the wrapper and the
tunnel. Adjustable louvers improve airflow in the tunnel, minimizing film
distortion and providing package attractiveness. A fully welded frame and
heavy-duty construction ensure enhanced durability. An Allen-Bradley PLC
and operator interface enable easy adjustments and operational messages.
Safety features include Lexan doors with safety interlocks and safety
guards. Air motor for emergency evacuation of temperature-sensitive
products and CO2 flush for flammable products are optional. — Dorell Equipment Inc., 14 Kennedy Blvd., East
Brunswick, N.J., 08816, phone: (732) 247-5400, Web site: www.dorell.com
Electric Series Forklift
The Komatsu Forklift ASX-BSX high performance series
of electric models offers lifting capacities from 3,000 to 6,000 pounds and
also includes a 2,500-pound turret truck. These ergonomically advanced lift
trucks are built with the operator in mind and the power to move. The
forklift series, with fully electronic power steering and dual-steer tires,
provides easy navigation and maneuverability in narrow-aisles. The operator
can simultaneously control travel direction, travel speed, lift, lower,
tilt, side-shift and other hydraulic functions with one hand. The other
hand controls the virtually effortless electronic tiller steering with
Mosfet Drive Controller providing greater driving performance and
maneuverability. The instrument panel has an easy-to-read digital display
for immediate awareness of the forklift’s operational status. These
units can also be programmed and password protected to be application
specific while allowing service techs easy access to the diagnostic
functions with time stamp service codes for rapid and pinpoint analysis. — Komatsu Forklift USA Inc.,
14481 Lochridge Blvd., Covington, Ga., 30014, phone: (770) 787-5100, Web
site: www.komatsuforkliftusa.com
Laboratory Homogenizer
The Niro Soavi NS2002H Twin Panda homogenizer is a
tabletop model designed for the laboratory/pilot plant needs of companies
processing food and dairy products. It is a unique unit with the ability to
process small volumes of liquids and pumpable fluids. The Twin Panda is
designed to homogenize samples at pressures up to 8,700 psi. The internal
design has special features permitting the homogenizer to handle feeds at
high viscosity up to 20,000 cP and temperatures up to 90 degrees C (194
degrees F) without a feeding pump. —
Niro Soavi, division of Niro Inc., 1600 O’Keefe Road, Hudson, Wis.,
54016, phone: (715) 386-9371, fax: (715) 396-9376, e-mail:
info@niroinc.com, Web site: www.niroinc.com
Packaging Machinery Education
Package-line engineers and maintenance and production
personnel can realize a greater return on packaging equipment investments
by enrolling in Multivac University. The school of packaging machinery
education offers intensive “Multi-Skills” training courses that
provide strategies for enhancing equipment functionality, streamlining
production, increasing package aesthetics and troubleshooting. Developed by
Multivac as an extension of after-sale support,
these hands-on programs increase attendees’ proficiency in machine
safety, operation and maintenance. For 2005, Multivac has added MR Labeler
courses in addition to offering its Multi-Skills technical and advanced
courses. For a full schedule, visit the company’s Web site. For more
information regarding course schedules, availability and registration,
contact Brian Key at (800) 800-8552 or bkey@multivac.com. — Multivac Inc., 11021 N.W. Pomona Ave., Kansas City,
Mo. 64153, phone: (816) 891-0555, fax: (816) 891-0622, Web site:
ww.multivac.com
Disposable Gloves
Supply Corp.’s C-Kure® blue vinyl gloves are
a low-cost alternative for the latex-sensitive user. C-Kure gloves provide
a snug fit and are lightly powdered, making them easier to slide on and
off. The gloves offer increased visibility as the blue color is easier to
spot if the gloves happen to get mixed into a food product. C-Kure blue
vinyl gloves are USDA-accepted for food use and will not cause allergic
reactions common with latex gloves. Available in small, medium, large and
extra-large sizes, these gloves are packed 100 gloves per dispenser, 10
dispensers per case. A separate wall-mounted dispenser is also available.
The disposable gloves have a variety of applications in food processing,
food service and other manufacturing applications. — The Supply Corp., P.O. Box 100, Lake Geneva,
Wis., 53147, phone: (800) 558-2455, fax: (800) 325-9404, Web site:
www.supplycorp.com
New Machines
Greydon has introduced two new machines: Label Jet, an
affordable programmable, high-resolution coder for pressure-sensitive label
applicators; and the GTBD, a taped bag printer/dispenser to speed up the
hand-bagging of odd-shaped meat, cheese and other products. The
company’s printers/coders are deigned to retrofit on form/fill/seal
machines for food, pharmaceutical and medical device applications, and use
a variety of printing technologies. —
Greydon Inc., 391 Greendale Road, York, Pa., 17403, phone: (717) 848-3875,
fax: (717) 843-6435, e-mail: info@greydon.com, Web site: www.greydon.com
Certified Vacuum Conveyors
PIAB’s C-21 and C-33 vacuum conveyors are
USDA-accepted and 3-A certified, making them the ideal choice for complying
with health and safety requirements mandated in the processing of dairy,
food and other farm products. Powered by the company’s highly
regarded pneumatically driven vacuum pumps, PIAB’s vacuum conveyors
safely and quietly transport up to 10 to 15 tons per hour of material, such
as milk products and other perishable foods. These conveyors are made of
stainless steel AISI 316L and can cope with the most demanding of
circumstances. The filter is designed to trap particles down to 0.3 microns
and can also be equipped with a high-efficiency particle arrestment (HEPA)
filter. The design of the new conveyors improves the vacuum-assisted flow
by 25 percent without affecting energy consumption. — PIAB USA Inc., 65 Sharp St., Hingham, Mass.,
02043, phone: (800) 321-7422, Web site: www.piab.com
Dairy Separators
Westfalia’s newly developed series of HyVOL
separators and clarifiers offer a unique sealing technology that is 100
percent wear-free and requires no water for operation. The exclusive
Westfalia hydrohermetic seal uses the milk itself as a seal, providing new
levels of economy, efficiency and long-life operation. In addition to the
exclusive hydrohermetic seal, the company’s separators/clarifiers
offer other money saving benefits such as high-capacity designs, excellent
separation efficiency, USDA-accepted solids discharge and low energy
requirements. — Westfalia
Separator Inc., 100 Fairway Court, Northvale, N.J., 07647, phone: (201)
767-3900, fax: (201) 784-4331, Web site: www.wsus.com
High-Capacity Aseptic Bags
CDF’s High-Capacity Aseptic Barrier Bags provide
outstanding performance in critical food applications such as high- and
low-acid products, tomato juice and any other food product requiring
aseptic packaging. The high-capacity aseptic bags can accommodate 1-, 2-
and 3-inch fillers with capacities up to 330-gallon intermediate bulk size.
Using specialized barrier films, high-capacity aseptic bags lock out light
and oxygen to greatly extend shelf life. The bags accommodate high-speed
fills and their unique design minimizes handling. A variety of films can be
used, including CDF’s high-performance Barria, a three-layer
lamination, metallized polyester. Barria has an excellent oxygen and
moisture barrier, long shelf life, great durability and high bond strength.
Customer designs are available. —
CDF Corp., 77 Industrial Park Road, Plymouth, Mass., 02360, phone: (800)
443-1920, Web site: www.cdf1.com
Key Modules
Fortress Interlocks has introduced access key and
safety key modules for the company’s AmGard range of modular safety
gate switches. The safety key module enables an operative to retain the
machine activation key on their person while entering a potentially
hazardous area. The access key module ensures that only authorized
personnel can access a guarded area. AmGard combines both trapped key and
gate switch technology to control access to equipment protected by safety
guarding, with either sliding or hinged doors. More than one safety or
access key may be fitted to a single guarding system in a vertical stack. A padlock adaptor is also available which prevents the
insertion of a key, or the tongue into the head, providing a link with
other lockout-tagout safety procedures. Modular units provide maximum
flexibility and customized interlock systems can be created to individual
specifications using standard products. The modular functionality means
AmGard can easily be configured to accommodate the latest safety standards
and be updated in the future. AmGard includes solenoid-controlled locks
specifically for machines with run-down cycles. — Fortress Interlocks, 21 Kenton Lands Road, Erlanger, Ky.,
41018, phone: (859) 578-2390, fax: (859) 341-2302, e-mail:
sales@fortressinterlocks.com, Web site: www.fortressinterlocks.com
Weight Transmitter
Using industry-standard connectivity, Mettler
Toledo’s new IND130 weight transmitter converts analog strain-gauge
load cell signals into a digital signal suitable for PC and PLC
applications. Featuring CalFREE, an advanced test-weight-free calibration
algorithm, the IND130 provides a streamline approach to integrating
weighing into process control applications. — Mettler-Toledo Inc., 1900 Polaris Parkway,
Columbus, Ohio, 43240, phone: (614) 438-4936, fax: (614) 985-8171, Web site:
www.mt.com/us
Printing System
Squid Ink Manufacturing’s PZ Pilot Plus
hi-resolution ink jet printing system is an affordable new solution for
printing high-quality marks on a variety of products. The PZ Pilot Plus is
an ideal introductory machine for companies looking for an affordable print
system for printing bar codes, logos and other high-quality alphanumerics
on corrugated cases. It is also available as a non-porous system, capable
of printing on substrates ranging from plastic to glass to metal. — Squid Ink Manufacturing Inc., 1173
Osborne Road, Spring Lake Park, Minn., 55432, phone: (763) 795-8856, fax:
(763) 795-8867, Web site: www.squidink.com
Stainless-Steel Hardware
Johnson Refrigerated Truck bodies now offers
stainless-steel cam lock hardware with superior strength and a longer
usable life than chrome or powder coated hardware. Stainless hardware is an
option for new truck bodies or can be used to replace rusted hardware on
older truck bodies. The cam lock hardware has stainless-steel set screws
and take-up adjustment, which increase or decrease door gasket pressure.
The use of nylon bushings at wear points increases hardware longevity. — Johnson Refrigerated Truck Bodies, 215 E. Allen St.,
Rice Lake, Wis., 54868, phone: (715) 234-7071, fax: (715) 234-4628, Web
site: www.johnsontruckbodies.com
Packaging Machine Technology
Bosch Rexroth GenNext technology makes packaging
machinery more reliable, more productive, easier to use, easier to connect
and more cost-effective to operate. More than just a collection of
products, GenNext is a comprehensive approach to providing maximum
productivity and flexibility even in the most difficult applications. With
GenNext, open networks provide choices in best-of-class components that are
interoperable across manufacturers. While Gen 3 previously allowed faster
changeovers, reduced waste and higher machine speeds, GenNext adds
unparalleled intelligence, connectivity and safety. GenNext uses integrated
network technology that allows information to flow from a pneumatic valve
to the office network with advanced diagnostics at the device, drive and
controller level. GenNext intelligent devices evaluate themselves as well
as the mechanics to which they are connected and determine if component
failure is imminent. GenNext includes durable, hygienically designed and
corrosion-resistant stainless-steel products and IP69K-rated pneumatic
valves to eliminate production stops from equipment failure. — Bosch Rexroth Corp., 5150 Prairie Stone
Parkway, Hoffman Estates, Ill., 60192, phone: (847) 645-3774, fax: (847)
645-6201, Web site: www.boschrexroth-us.com
Level Transmitter
Walchem’s WLSX level transmitter allows
continuous non-contact ultrasonic level measurement in liquid storage tanks
up to 35 feet, and is ideally suited for challenging corrosive, coating, or
waste liquids. The compact, corrosion proof package is completely sealed
and stands only 3 inches above the top of the tank. The sensors are two
wire transmitters that are UL, CSA and CE approved. The WLSX can be
installed and calibrated in minutes utilizing the calibration wire and a
flashing LED that provides calibration feedback. — Walchem Corp., 5 Boynton Road, Holliston,
Mass., 01746, phone: (508) 429-1110, e-mail: info@walchem.com, Web site:
www.walchem.com
Spray-Cooling Tower
Palsgaard has increased the production capacity of its
integrated blends. The new production lines entail state-of-the-art
spray-cooling facilities. The design of the company’s spray-cooling
tower ensures an improved physical stability of the final emulsifier
powders. Due to the fact that both the particle size and shape are
especially uniform, the dairy and ice cream industries will experience an
easy-to-handle, free-flowing, integrated product. Palsgaard’s new
spray-cooling facilities enable the company to product integrated blends
with the highest level of unsaturated monoglycerides. The new integrated
blends fulfill requirements to enhance creaminess and melting resistance in
the final ice cream product. — Palsgaard, 4579 Laclede Ave. No. 264,
St. Louis, Mo., 63108, phone: (877) 268-4010, e-mail:
palsgaard@sbcglobal.net, Web site: www.palsgaard.com
Tangential/Cross Flow Filtration System
Purosep is NCSRT’s complete line of high
performance filtration systems. All Purosep systems are designed to be
integrated with any of the following filter arrays: OPTISEP Modules, CONSEP
Modules, Hollow Fiber, Ceramic, Plate and Frame, Flat Sheet and Spiral
Wound. Whether a tabletop unit, pilot skid or production unit is required,
NCSRT applications-based design approach will provide a system that meets
or exceeds specific process needs. Purosep is a universal design concept
proven to integrate with all standard TFF/CFF module formats. The advanced
engineering and 3-D modeling utilized in all Purosep models allows for
rapid and cost effective customization when required. Systems can be
operated independently or integrated with upstream and/or downstream
processing equipment as a single unit operation. NCSRT support services
provide industry-leading validation assistance, preventative maintenance
contracts and responsive technical service. — NCSRT Inc., 1000 Goodworth Drive, Apex, N.C., 27539, phone: (919) 387-8460,
fax: (919) 387-8540, e-mail: info@ncsrt.com, Web site: www.ncsrt.com
Rugged Conveyor
Fully rated for product washdown, the FKI Logistex
Stainless Steel Conveyor is designed to meet the needs of food, beverage
and other manufacturers. The sturdy conveyor features a corrosion-resistant
construction that reduces wear and tear and extends component life. The
conveyor expands on the Accumat® rollerless conveying system, offering
styles for zero-pressure accumulation, transportation, incline, decline and
metering. The conveyor’s modular plastic-belt conveying surface
eliminates the need for rollers and provides a continuous surface for
product conveying. It operates at speeds as great as 300 feet per minute
and has a live load weight capacity of 70 pounds per foot. — FKI Logistex, 1500 Lebanon Road, Danville, Ky.,
40422, phone: (877) 935-4564, Web site: www.fkilogistex.com
Pressure-Resistant Heat Exchanger
Alfa Laval’s new AlfaNova 14 fusion-bonded,
all-stainless heat exchanger withstands pressures as great as 290 psi. It
is constructed of 100 percent stainless steel using AlfaFusion, a unique
bonding technology that provides a high mechanical strength, temperature
resistance up to 1,020 degrees F, exceptional hygiene levels and excellent
corrosion resistance. It is well suited to refrigeration and other
applications requiring a high level of cleanliness, using ammonia, or
necessitating the absence of copper or nickel contamination. — Alfa Laval Inc., 5400 International Trade Drive,
Richmond, Va., 23231, phone: (804) 236-1298, Web site: www.alfalaval.us
Taped Bag Loader
In designing a printer to retrofit to taped bag
loaders (CodeAire, introduced mid-2004), Greydon completely rebuilt the
taped bag loader in order to achieve reliable printing. The company then
decided to make available a new washdown taped bag loader, BagAire, based
on that rebuilt machine. BagAire uses taped, shingled bags from a box or on
a roll and was created to meet the new stricter standards for washdown
machinery in the meat and dairy industries. It is capable of achieving
higher speeds with more accurate stopping control than other taped bag
loaders on the market. When equipped with a CodeAire printer, date codes
can be printed with perfect readability and accuracy. BagAire is available
with or without a CodeAir printer, which can always be retrofit to the
bagger. Approval for use in dairy applications is pending. — Greydon Inc., 391 Greendale Road, York,
Pa., 17403, phone: (717) 848-3875, fax: (717) 843-6435, e-mail:
info@greydon.com, Web site: www.greydon.com
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