Block Party
by Lynn Petrak
The buzzwords are fresh, flavorful and friendly in
today’s cheese category, and the industry expands to meet demand.
The U.S. cheese market, as
it turns out, is the wheel deal. Or maybe it reflects a slice of
today’s lifestyles as manufacturers shred tradition to create
building blocks to the future.
All cheesy puns aside, the reality is that consumer
demand for cheese in all of its varieties and formats remains strong, as
cheesemakers large and small continue the age-old tradition of fashioning
raw milk into a favorite foodstuff.
That cheese is popular among a wide swath of the market
— domestically and internationally, young and mature, male and
female, health-conscious and indulgence-prone — isn’t
surprising. One survey from the Madison, Wis.-based Wisconsin Milk
Marketing Board (WMMB), in fact, showed 80 percent of consumers say they
“love” cheese.
What is new, though, is the ongoing splintering within
the category, through which different types of cheeses are available to a
greater number of buyers. That means a host of new retail products and new
applications on the foodservice side. Greater diversification also has
resulted in enhanced competition among manufacturers and a subsequent
investment in their respective businesses.
One reason that an ongoing market expansion is possible
is the versatility of the product itself. Rusty Bishop, director of the
dairy center at the University of Wisconsin–Madison that is supported
by the Rosemont, Ill.-based Dairy Management Inc. (DMI), touched on that
point in an address to a recent industry forum: “Technology and
innovation can take ideas and turn them into marketable
products.”
Rick Naczi, executive vice president of U.S. sales and
marketing for DMI, agrees that the market is there for existing cheese
favorites as well as new cheeses made by forward-thinking manufacturers.
“We are fortunate in that our product has a very broad base,”
he says. “That is part of innovation, too, that you are bringing
products that meet a lot of needs.”
Market research bears out the broad appeal of cheese
and the general invigoration in the category. Recent data from the U.S.
Department of Agriculture (USDA) shows that per capita cheese consumption
in this country grew by 0.8 pounds to 31.24 last year, the largest annual
increase in five years. At this point, cheese consumption has grown
threefold since 1970.
A more in-depth look at consumption trends reveals that
variety is helping fuel growth. Tracking USDA figures, back in 1970, 61
percent of the cheese eaten in the United States was American-style cheese;
today, that figure has dipped to 41 percent, as consumption of Italian-type
cheeses has grown tremendously. Meanwhile, consumption of cheeses other
than American or Italian-style is increasing too, with per capita
consumption of cheese products like Swiss, blue and Hispanic-style cheeses
rising to 5.46 pounds in 2004.
Research published in the 2006 “What’s in
Store” report from the International Dairy- Deli-Bakery Association
(IDDBA), Madison, Wis., underscores this “more-is-more” trend.
One IDDBA report indicates the fastest-growing types of cheese at retail
include gruyere, growing 72.7 percent in sales, followed by havarti at 30.9
percent growth, oaxaca at 24.9 percent, gouda at 24.4 percent, asiago at
21.4 percent and pepperjack at 22.3 percent.
If there is a true dynamic at work in the category,
there may be a widening gap on the processed cheese side. According to
information provided by the Washington, D.C.-based International Dairy Food
Association (IDFA), per capita consumption of processed cheese and cheese
spreads has dipped from 8.76 pounds 10 years ago to 7.67 pounds today.
Specialty Surges
If processed cheeses are declining, specialty cheeses
are generating quite a lot of buzz. The National Association for the
Specialty Food Trade found that sales of specialty cheese stood at $905
million in 2004, a 29.1 percent jump since 2002. “In our review of
the dairy case, we are seeing those types of specialty cheeses showing
increases,” Naczi says. “They also generate a lot of publicity,
which is good news for the whole cheese category.”
Interest in specialty cheeses seems to be translating
to the point of sale. “Speaking from a retail perspective, specialty
cheeses represent a smaller percentage of sales. However, they are growing
at an accelerated rate compared to other traditional commodity-style
cheeses, like cheddar and Swiss,” says Nick De Rose, director of
sales, retail grocery channel for WMMB, adding that specialty cheese
production in Wisconsin rose 9 percent in 2004 to 331 million pounds.
Stan Andre, chief executive officer of the Modesto,
Calif.-based California Milk Advisory Board (CMAB), concurs that specialty
cheeses have made true gains in recent years. “In California, we seem
to be able to sell whatever quality specialty cheese there is,” he
says, adding that California’s record 2.14 billion-pound annual
cheese production includes commodity cheeses as well as a growing number of
specialty cheese products.
DeRose credits the surge in specialty cheeses to the
often-discussed trend of a savvy, more worldly consumer. “For the
most part, people are leaving the safe haven of traditional cheese and
letting their palates run,” he says. “They are trying different
things with less fear than before because they are being exposed to it on
so many different fronts — it’s on TV, in print and in grocery
stores and restaurants. They see a lot of different ways to use it and once
they do, they love it.”
Marilyn Wilkinson, WMMB’s national product
communications director, agrees that specialty cheeses fit well into
today’s trendy food items, which often start out in restaurants.
“Sandwiches are a big trend, for instance. Paninis [hot pressed
Italian sandwiches] have given sandwiches a big boost and artisan breads
have added to that,” she says, adding that the popularity of cheese
courses has also had an impact. “Cheese courses may have been
happening in fine European-style restaurants for a lot of years, but we are
now seeing an American cheese course and it’s related to the
renaissance of artisan cheesemaking here. It probably will trickle down to
the casual restaurant to supermarkets with upscale cheese
departments.”
To be sure, specialty cheeses found in both fine dining
establishments and common American kitchens span a range of products,
including artisan, farmstead organic and ethnic cheeses. In all of those
subcategories, new products continue to emerge and inject a new energy into
the retail cheese case and foodservice menu.
Ethnic cheeses, for instance, have been one factor in
squeezing out traditional varieties to boost the specialty segment. While
mozzarella in blocks and shreds was considered ethnic not so long ago,
today’s hot-selling Italian cheeses include fresh, water-packed
mozzarella as well as asiago, gorgonzola and mascarpone, among others.
The Hispanic cheese market continues to grow by leaps
and bounds as well. Authentic Hispanic cheeses are available in many stores
and restaurants, as are ethnically inspired varieties like pepper-infused
cheeses and cheese blends married with Latino-style seasonings. “We
have national distribution of our Hispanic cheeses and it’s across
the board,” Andre says. “The Hispanic population is interested
in the whole fresh cheese concept and they buy a lot of it fresh. But even
within the Hispanic community, there is crossover into regular commodity
type cheeses, whether it’s cheddar or jack.”
One company that is branching out in terms of both
product line and distribution is Denver-based Queso Campesino, which
recently launched new varieties including Mexican frying cheese, Muenster
Enchilado and Queso Blanco.
According to R.H. “Sonny” Dickinson,
Eastern region vice president of sales, strong consumer response has fueled
the company’s R&D efforts. “We have had growth rates that
average between 20 to 30 percent a year,” he says, noting that this
year, Queso Campesino is looking at additional new products, including new
flavors and formats.
Likewise, Sargento Foods, which last year expanded
distribution of its Bistro Blends line of flavored shredded cheeses with varieties like
Mozzarella with Sun-Dried Tomatoes and Cheddar and Monterey Jack with
Tomato and Jalapeño Peppers, has found solid interest for
ethnic-inspired flavors. “I think the demographics of the U.S. play
right into that. Plus, you have the baby boomers getting older and they are
looking for things with strong flavor,” says Barbara Gannon, vice
president of corporate and marketing communications for the Plymouth,
Wis.-based company. “I think it also speaks to the fact that people
are more adventuresome in their cooking.”
Healthy Outlook
Although cheese is by nature a nutrient-dense food,
health concerns in this country have long impacted how the industry markets
and develops its products. According to Naczi, one area garnering attention
again is the development of better-tasting lower-fat and lower-salt
cheeses, which first emerged in the late 1980s and early 1990s.
“There is a lot of research going on, and people are still struggling
with coming out with cheeses with lower-fat profiles that meet the taste
need,” he says. “But there are some out now that are
good.”
Although many Americans are still counting fat grams,
sodium levels and carbohydrates, more consumers seem to be taking a macro
approach to health. “What is coming out of our research now is the
idea of well-being. It is less about micronutrients, and there is more of a
balanced approach,” Wilkinson says, adding that the notion of
wholesomeness extends from the product to the processor. “Well-being
includes how food is produced — is this from a company that cares,
that takes time with it?”
Jay Allison, vice president of sales and marketing for
Tillamook County Creamery Association (TCCA), Tillamook, Ore., reports
similar rumblings among consumers. “We have seen through various
research studies, and by listening to our customers, that consumers are
growing increasingly interested in the guiding principles of
companies,” he says. “To address this, we at TCCA have
established an outline of guiding principles that we call the Tillamook
Tradition, which we intend to include on our Web site in the near
future.”
Tied into health and well-being is the concept of
natural and organic food products. “We continue to see interest from
people that our cheese is a natural cheese,” Gannon says. “Even
though everyone doesn’t understand the difference between processed
and natural cheese, I think it’s a hot-button issue, where people are
saying they want an emphasis on natural.”
Organic cheeses remain a niche product, given the
expense of production, but that said, there are more varieties available in
retail and foodservice venues today. Pleasanton, Calif.-based supermarket
giant Safeway, for example, recently created its own private label organic
program, O Organics, which includes a series of cheeses. Meanwhile, cheese is
part of Kraft’s Back to Nature line of organic and natural foods.
Organic cheeses are also produced by a range of regional cheesemakers,
including those in Wisconsin and California.
Industry leaders, for their part, report that organic
cheeses have a definite fan base. “I don’t have a breakout of
total dollars, but we do know it’s growing and it’s been going
on for quite a while,” Andre says, noting that the economics of
producing such cheeses ultimately affect the expansion of that segment.
“The supply of organic milk seems to be the big issue. I think demand
is probably already outpacing supply.”
WMMB’s DeRose agrees. “Sections of organic
products overall are expanding and there is strong demand for organic
cheese,” he says. “The frustration with organic is the supply
of milk available.”
Format Changes
Form doesn’t always follow function when it comes
to cheese; sometimes form leads product development.
Indeed, several years after shreds and cubes literally
broke up the bulk cheese market, the notion of making things easier for
users continues to gain ground. Late in 2005, food industry behemoth
Kraft Foods North America rolled out Kraft Crumbles. The Crumbles product
line — which includes Natural Three Cheese Crumbles in Monterey Jack,
Colby and Cheddar; Natural Sharp Cheddar; Natural Mozzarella; and Natural
2% Milk Reduced Fat Colby and Monterey Jack — are designed to top
salads, soups and other dishes and are sold in 8-ounce stand-up zippered
pouches.
Tillamook also reports the convenience trend was hardly
a brief blip. “Our fastest-growing SKUs continue to be sliced and
shredded products, so from that we understand that convenience is still a
top priority for consumers,’ Allison says. In 2005, Tillamook
introduced its first mozzarella cheese in 2-pound blocks, 8-ounce shingle
slices, 16-ounce shreds and 2-pound shred varieties. Earlier in 2006,
Tillamook launched a 9-ounce shingle-sliced vintage white medium cheddar.
In the meantime, as specialty cheeses move beyond niche
markets, manufacturers of such products are following the lead of
traditional cheesemakers and delving into convenience-oriented features.
One example is Mozzarella Fresca, Concord, Calif., which is expanding its
line of fresh mozzarella cheese to include new shapes and sizes, from
4-gram balls of fresh mozzarella to 2-pound pound logs for retail and
3-pound logs for foodservice users.
“This year, we are launching 1-gram balls of
perlini and pre-sliced fresh mozzarella medallions,” says Jason
Knight, vice president of marketing, adding that such products can be used
for easy toppings for salads, pasta dishes and other entrees.
In addition to offering portioned cheeses for ease of
preparation, another recent trend is to make snacking more convenient by
pairing cheeses with items like crackers and lunchmeats. In 2005, Kraft
unveiled Kraft to Go! — kits that contain miniature slices of Kraft
Natural Cheese and miniature Nabisco crackers in a dual-compartment
container. Hillshire Farm, a brand of Chicago-based Sara Lee Corp., has
found a willing audience for its new Deli Select Combos, which pairs its Ultra Thin meats with
cheeses like colby and provolone in one package.
Good Packages
While products may be convenience-oriented in their
format, ease of use also has extended to packaging since the first
press-to-close packages were introduced. Zippers, pull tabs and other
features have become somewhat ubiquitous on cheese packages, moving from
large manufacturer to regional brands to private label cheeses.
Beyond convenience-driven closure features, graphics
are a critical component of packaging. Tillamook, for example, recently
completed upgrade of its packaging, including more integrated and
eye-catching designs.
Over the past year, Sargento also has been working on
across-the-board design changes. “Before, we were similar to some
other companies in that we had color designated for different
flavors,” Gannon explains. “Now, we’ve decided that
Sargento should have a color, so there is a burgundy border on all of our
packages and we have also added a small graphics to each package on the
front that evokes a sense of place. We have a message from our chairman,
too, which ties into our storytelling and marketing.” The overhaul
was two years in the making, with shipments of new packages beginning last
November.
Whether reflected in packaging or products, industry
leaders say that creative, strategic thinking will continue to ensure the
success of the cheese category. “There is a lot of pressure on the
innovation side,” Naczi says. “We want to work with people who
can bring volume into the marketplace and with smaller manufacturers, who
because of their size, can go more quickly and get to the
market.”
As a result of a focus on innovation, many plants are
turning within to improve their operations. Mozzarella Fresca is one
company that has expanded its state-of-the-art facilities. “We
invested a lot of money to make it superior in technology and quality
production,” Knight says.
Big players are investing on a grand scale as well.
Recent projects include last October’s launch of a $200 million mega
plant by Southwest Cheese Co. in Clovis, N.M., a joint venture of
Idaho’s Glanbia Foods and the Greater Southwest Agency producer
group, expected to process 2.3 billion pounds of milk annually into 250
million pounds of American-style cheese. Around the same time, Gossner
Foods opened a new Swiss cheese plant in Idaho’s Magic Valley (see
this month’s cover story). California’s Hilmar Cheese Co. will
build a new plant in Texas, while Denver-based Leprino Foods Co. is
expanding its mozzarella plant in Michigan.
Naczi says such efforts speak well to the future of
the cheese industry. “We’re seeing a lot of new plants recently
and we are really excited about that,” he says, “because you
have to have that investment to keep the business fresh.”
Lynn Petrak is a freelance journalist based in the
Chicago area.
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