Dairy Foods Magazine

January 2013 cover

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2013 January

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A look inside HP Hood's Sacremento plant

HP Hood fills 600 bottles a minute on its new aseptic line in its Sacramento, Calif., plant. The company processes dairy and nondairy beverages in aseptic and extended shelf life packages.
January 18, 2013

Mike Hardy is showing me an aseptic filler. “There are only two speeds to this — 0 and 600 bottles a minute,” he says. I watch a blur of bottles enter one end of the machine from an overhead conveyor, whirl from carousel to carousel and exit the other end. In a matter of seconds, the bottles have been sterilized, filled and capped.


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While many processors specialize, HP Hood does it all

While many processors specialize, HP Hood does it all: milk, ice cream, cheese, yogurt, other cultured foods and nondairy beverages.
January 15, 2013
Hood is New England’s beloved dairy brand with roots that reach back to 1846 when Harvey Perley Hood founded the company in Derry, N.H. Today, HP Hood LLC, based in Lynnfield, Mass., near Boston, processes branded lines of milk, ice cream, cheese and other dairy products that rank among the best-sellers in the Northeast.
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Mars Chocolate introduces three new Dove ice cream flavors

January 19, 2013
Mars Chocolate, Hackettstown, N.J., introduced three new Dove ice cream pint flavors to its line. The new flavors are Unconditional Chocolate, Mint Chocolate Chunk and Dark Chocolate.
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tera's whey creates organic whey protein powders

January 17, 2013
Madison, Wis.-based tera’s whey created the first line of USDA-certified organic whey protein powders in the United States.
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Seven new ice cream flavors created in the Signature Collection from Pierre's

January 18, 2013
Nun Better Snickerdoodle is one of seven new flavors in the Signature Collection from Pierre’s Ice Cream Co., Cleveland.
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Ice cream

Stoneridge Creamery launches cookie and candy-inspired limited edition ice creams

November 8, 2012
Stoneridge Creamery, a SuperValu brand, added two new ice cream flavors to its limited edition line, Cinnamon Snickerdoodle and Peppermint Cookies ‘n Cream.
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Nutritious dessert

NuScoop from Straus is like 'an energy bar for the ice cream category'

The frozen dairy dessert is made with vitamins, minerals, fiber and organic milk.
October 16, 2012

Straus Family Creamery, the organic dairy processor in Petaluma, Calif., has developed a dairy-based frozen dessert likened to "an energy bar for the ice cream category." NuScoop is a nutrient-laden food marketed as a healthy snack. 


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Origin Food Group makes früsh yogurt and fruit shakes

January 15, 2013
Origin Food Group LLC, based in Statesville, N.C., is the maker of früsh yogurt & fruit shakes. The yogurt shakes come in strawberry, blueberry, peach and strawberry-banana flavors. Früsh is said to contain 51% more calcium than most drinkable yogurts, includes probiotics and 9 grams of protein per serving. It’s available in 8.4-ounce bottles for a suggested retail price of $1.99. It’s also sold in 32-ounce bottles.
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ConAgra Foods introduces Healthy Choice line of Greek frozen yogurt

January 16, 2013
ConAgra Foods’ Healthy Choice, Omaha, Neb., introduced a line of Greek frozen yogurt made with fruit, nonfat milk and yogurt cultures.
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Cooking with butter

New Land O'Lakes flavored butter product helps home cooks step it up a notch

Seasoned butter and olive oil are used to flavor chicken, fish and pork. The flavors are Garlic & Herb, Italian Herb, Savory Butter & Olive Oil and Lemon Pepper.
October 11, 2012

Dairy cooperative Land O'Lakes has developed a new butter-based cooking ingredient used to flavor chicken, fish and pork. The flavors are Garlic & Herb, Italian Herb, Savory Butter & Olive Oil and Lemon Pepper.


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Sales of ice cream are frozen in place

Dollar sales of ice cream went up slightly but unit sales barely moved up. Unit sales of frozen novelties dropped.
January 17, 2013
Perhaps the unprecedented warmer fall weather in much of the United States was to blame for the melting of unit sales for frozen novelties and ice cream. Whatever the cause, only a few ice cream brands saw increases at the end of 2012.
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Yogurt

Trader’s Point Creamery introduces grab-and-go dairy products in recyclable glass containers

November 27, 2012
Trader’s Point Creamery introduces grab-and-go yogurts and milk shots in recyclable glass containers.
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Making the case for fiber in dairy foods

Americans do not consume enough fiber. Are added fibers in dairy foods an acceptable way to help consumers meet dietary fiber recommendations?
January 19, 2013
All fibers fit — including isolated and synthesized/modified fibers. That’s the conclusion of the Institute of Medicine, the Academy of Nutrition and Dietetics and the World Health Organization/Food and Agricultural Organization of the United States (CODEX).
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Acquistions

TreeHouse Foods buys aseptic cheese, pudding business from AMPI

TreeHouse calls itself the largest manufacturer of pickles and non-dairy powdered creamer in the United States.
November 30, 2012

 TreeHouse Foods acquired the assets of the aseptic cheese and pudding business from Associated Milk Producers Inc. 


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Dairy industry news briefs: January 2013

January 18, 2013

The Dairy Queen system, Minneapolis, named Prairie Farms Dairy Supply, St. Louis, its Distributor of the Year. Dairy Queen cited Prairie Farms’ “superior performance of on-time delivery, and warehouse and pricing accuracy.”


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Resolve to listen in 2013. You might find a path to success

January 15, 2013
Don’t make 10 New Year’s resolutions. Just make one: Listen.
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Dairy industry hiring trends in 2013: there will be jobs

The competition for jobs is fierce. Here’s why you couldn’t seal the deal last year on that ‘Holy Grail’ candidate.
January 16, 2013
The dairy manufacturing industry is expanding. That’s a fact. Yes, there are companies struggling, but by and large, many of your dairy company competitors are experiencing growth.
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These dairy industry suppliers can help processors succeed

January 15, 2013
We have so many new ways to communicate with you. You can stay connected with us via Dairy Foods magazine, the website, social media, e-newsletters, webinars and face-to-face visits.
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Tate & Lyle introduces a fruitbased, calorie-free sweetening ingredient

January 25, 2013
Tate & Lyle, in partnership with BioVittoria Ltd., have created PUREFRUIT, a fruit-based calorie-free sweetening ingredient.
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Texturants: Dairy’s ace in the hole

In creating healthy foods, formulators often reduce fat and sugar, the very ingredients responsible for the attributes creamy, smooth and soft that consumers expect in dairy foods. What’s the solution? Texturants.
January 20, 2013
In September 2011, a study appeared in the journal Appetite reporting that texture, not flavor, best predicted the level of satiation that subjects expected from certain dairy products. In three separate experiments, the researchers wrote, product samples with the thicker texture — whether yogurt, custard or chocolate milk — rated higher for expected satiation than thinner ones.
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Equipment

National Bulk Equipment introduces new sanitary tote dumper

December 21, 2012
National Bulk Equipment introduces a sanitary tote dumper designed specifically for food processing.
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Tetra Pak launches Tebel Casomatic SC 7 for cheese

April 29, 2009
Tetra Pak has launched a new version of Tetra Tebel Casomatic that enables cheese producers to achieve superior and more consistent product quality without compromising food safety, while reducing operating costs and minimizing their environmental impact.
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Lantech's Integrated Scale Ensures Accurate Weights, Saves Space and Money

November 22, 2011
With the downturn in the economy, everyone is looking for ways to save. One major way to do this is by lowering transportation costs. To make sure you are getting charged correctly, weighing each load is more important than ever.
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SPX Flow Technology PMO mix-proof valve

August 17, 2012
SPX’s newest generation W75CP2, PMO mix-proof valve is an extension of the W75CP double-seat PMO mix-proof valve which is used in dairies throughout North America for continuous processing.
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Powder Process-Solutions introduces Volumetric Screw Feeder

January 25, 2013
The PPS Volumetric Screw Feeder is a medium- to high-capacity feeder that meets 3-A sanitary standard 81-00.
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Detection systems

Mettler-Toledo introduces Cornerstone checkweigher

The Cornerstone IP69k is designed for harsh washdown environments
January 14, 2013
Mettler-Toledo adds Cornerstone checkweigher to its line, designed for harsh washdown environments
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Cheesemaking equipment: MACH II ultrasonic cheese cutter by Coprodev

January 19, 2013
The high rate MACH II ultrasonic cheese cutter, designed by Coprodev Plus, was created to produce precise cuts of long cheese bars.
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The new overwrapping machine integrated by Synerlink

January 25, 2013
The new overwrapping machine AP360 connected to an Arcil form-fill-seal machine is delivering 43,200 cups per hour, or 360 packs per minute of paperboard sleeved packs of two cups for a dairy plant in Japan.
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Axon offers the Aurora series of inline mandrel-style shrink film applicators

January 21, 2013
Axon, powered by Pro Mach, offers the Aurora series of in-line mandrel-style shrink film applicators with stainless steel frame options in 304 grade for wet-filling rooms and 316 grade for increased corrosion resistance.
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Invensys Operations Management releases Wonderware MES 4.0 software

January 20, 2013
Invensys Operations Management has released Wonderware MES 4.0 software, offering manufacturing operations capabilities within the Invensys InFusion Enterprise Control System and Wonderware System Platform.
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Osgood Industries introduces new UltraClean Plus

January 19, 2013
Osgood Industries introduced new UltraClean Plus. UltraClean Fillers integrate a hygienic low-profile base and state-of-the-art Vaprox H202 and UV technology, making it possible to extend the shelf life of refrigerated food products.
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MWV partners with Danone creating promotional packaging that coincides with Ice Age 4 movie release

January 18, 2013
MWV partnered with Danone to create promotional packaging that coincided with the release of the Century Fox children’s movie, Ice Age 4, in Brazil.
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Blueprint Automation creates the Swing Machine which packs bags and other packages

January 25, 2013
Blueprint Automation created the Swing Machine which packs bags and other packages (either standing up or laying down) into cases, crates and other secondary containers.
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New Addition to Delkor Capstone Series: The Delkor Capstone L1-500

August 28, 2012
The Delkor Capstone L1-500 is the latest addition to Delkor’s family of closure solutions. This closer incorporates a low cost corrugated base tray to provide carton support, coupled with a graphic paperboard carton lid to seal in and protect the product
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A-B-C’s Model 206 packs cartons or bottles, single or multipacks

January 20, 2013
A-B-C’s Model 206 packs cartons or bottles, single or multipacks into full height, half height, or end-panel display trays or RSC cases at speeds up to 30 trays per minute.
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Columbia Machine introduces a high-speed, floor-level hybrid palletizer

January 19, 2013
Columbia Machine introduced the FL3000-R, a high-speed, floor-level hybrid palletizer featuring Columbia’s R-Factor technology.
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Harpak-ULMA offers Rama retail ready secondary packaging solutions

January 18, 2013
Harpak-ULMA offers Rama retail ready secondary solutions that use less material than traditional RSC packaging with unlimited graphic possibilities
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Cheesemaking equipment: Relco's Stoelting OptiSet system

January 25, 2013
The Stoelting OptiSet 4.1 system by Relco monitors the coagulation process within the vat to identify the exact instance of coagulation.
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Millerbernd Process Systems introduces the draining salting belt system

January 25, 2013
Millerbernd Process Systems introduced the draining salting belt system, a custom cheese belt system designed to meet current or future plant production requirements with engineering that incorporates effective and uniform salt and ingredient applications.
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Reiser and Vemag have designed a variety of cheese block-forming systems

January 25, 2013
Reiser and Vemag have designed a variety of cheese block-forming systems for all types of applications and production requirements.
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Perten Instruments' new NIR instrument designed for dairy products

January 25, 2013
The DA 7250 is a new NIR instrument designed for analysis accuracy of many dairy products in all types of environments.
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Equipment

MasoSine sine pumps increase cheese curd yield

November 21, 2012
MasoSine’s sine pump technology produces powerful suction with low shear and no pulsation.
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Ultrafiltration element lines from Koch Membrane Systems

January 21, 2013
The HFK-131 and HFK-328 ultrafiltration element lines from Koch Membrane Systems can be used to concentrate milk prior to the cheese-making process.
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Karl Schnell introduces latest generation of its Process Automat FC2-400

January 20, 2013
Karl Schnell introduced the latest generation of its Process Automat FC2-400 Type 144 for the production of viscous processed and cream cheese products.
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Dairy Foods promotes Food Safety Summit, membrane technology course

January 16, 2013
Dairy Foods has become the exclusive dairy publication media partner for the annual Food Safety Summit, and the magazine is again presenting the Practical Membrane Technology Short Course.
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Use benchmarks to improve food safety

Establish a dairy product benchmarking system to provide easy-to-understand data that compares key food safety indicators against target food safety goals.
January 17, 2013
Everyone in dairy companies, including corporate management, has increased their focus on food safety over the past two years.
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Inspection gadgets: a Q&A with experts in detection systems

X-ray and metal detection play an important role in food safety and checkweighers are key to package weight consistency. In this article, leading suppliers share their expertise and talk about what’s new in detection systems.
January 16, 2013
Finding a foreign object in dairy foods is every plant manager’s nightmare. Detecting these objects quickly and efficiently is key. That’s where X-ray and metal detection systems come into play. Checkweighers guard against short counts in packages or underweight volumes. Dairy Foods invited leading suppliers of detection systems to talk about what’s new. Here’s what they had to say.
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The balancing act in making process cheese

When sodium salts are reduced in a cheese product, the pH and moisture content should be adjusted as well.
January 19, 2013
The topic of sodium reduction in dairy products continues to garner attention within the dairy industry, whether it is focused on the possible health benefits of a low-sodium product or the safety risks that can come with lower salt levels.
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Now is the time to promote a new protein measurement method

There is a new method for measuring protein quality. It is more scientifically valid because it more accurately reflects the ability of the body to utilize essential amino acids.
January 18, 2013
For nearly 20 years, the world had accepted the PDCAAS (Protein Digestibility Corrected Amino Acid Score) as the gold standard for measuring protein quality. The dairy industry has long argued that this method has flaws and limitations.
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Can we get what we need from sustainable packaging?

Mick Jagger told us in song that we can’t always get what we want. But milk jugs and milk crates give us what want and need from a sustainability point of view.
January 17, 2013
Consumers want sustainable food packaging. Food manufacturers want to use sustainable packaging. Many packaging suppliers are striving to meet marketplace demands. But we live in an imperfect world and we can’t always get what we want. That said improvements are being made and have been made over the years.
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Dairy Fleet Smart program saves fuel

January 15, 2013
Sustainability is not solely focused on environmental impact but also includes economic and social impact — the triple bottom line that creates healthy people, healthy communities and a healthy planet. If a solution is good for the environment but not economically feasible, it is not sustainable from a business standpoint.
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Supplier news: Business briefs and dairy people :January 2013

January 21, 2013
Main Street Ingredients, La Crosse, Wis., said it has become an independent unit within Agropur’s Cheese and Ingredients Division.
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Supplier News

Barry Callebaut, chocolate and cocoa manufacturer, appoints Peter Boone as new CIO

October 30, 2012
Barry Callebaut AG, manufacturer of cocoa and chocolate products, appoints Peter Boone as the Group’s new Chief Innovation Officer.
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Supplier news

Palsgaard to open plant in Malaysia in 2013

The facility will produce distilled monoglycerides (DMG), sodium stearoyl-2-lactylate (SSL), propylene glycerol esters of fatty acids (PGMS), mono- and di-glycerides (MDG).
December 8, 2012

Palsgaard says it is on track to open a new factory in Malaysia by mid-2013 to produce emulsifiers and integrated blends for dairy, ice cream, margarine as well as in soya beverages. 


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Multimedia

Videos

Image Galleries

G.S. Gelato, Fort Walton Beach, Fla.

The Italian-born owners of G.S. Gelato bring their recipes and production equipment to Florida's Panhandle where they make authentic Italian gelato for retail and foodservice customers.

BehindtheScenes

This photo gallery contains additional, unpublished photos of dairy processing facilities featured in Dairy Foods magazine. To view more Behind the Scenes galleries go to our archives page!

5/1/13 8:00 am EST

Food Safety Summit Conference & Expo - Live Webinar Sessions

The Food Safety Summit offers the opportunity to attend and participate in these selected sessions remotely by registering and joining in LIVE from your computer.

Non-Dairy Beverages

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THE MAGAZINE

Dairy Foods Magazine

DF May 2013 edition cover

2013 May

We get to know the story behind G.S. Gelato, plus a look at non-dairy beverages.
Check back throughout the month for new articles to come!
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Tharp & Young on Ice Cream: An Encyclopedic Guide to Ice Cream Science and Technology

An at once an all-inclusive guide to the meaning of hundreds of technical terms and ideas needed for ice cream manufacturing, as well as a practical introduction to the ingredients, freezing methods, flavoring, and packaging of ice cream, sherbet, sorbet, gelato, frozen yogurts, novelties and many other kinds of frozen desserts.

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